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131
Capaci
tor
10 pF
TDK
Corporation
C1608C0G1
H100D
1
000
Capaci
tor
0.1 uF
Murata
Electronics
GRM188R7
1C104KA01
D
M
1000
Capaci
tor
10 uF
Vishay/Sprague
293D106X9
016A2TE3
1
50
Capaci
tor
0.33 uF
Murata
Electronics
GRM188R7
1C334KA01
D
1
50
Capaci
tor
1 uF
Murata
Electronics
GRM188F5
1A105ZA01
D
500
Capaci
tor
47 uF
Kemet
B45197A34
76K309
20
Capaci
tor
0.22 uF
TDK
Corporation
C1608X7R1
C224K
100
Total
3730
1
2
...
129
130
131
132
133
134
135
136
137
138
139
...
147
148
Senior Design Group 8
1
May 3, 2010
1
TABLE OF CONTENTS
2
1. Introduction
4
1.2 Motivation
5
1.3 Goals and Objectives
6
1.5 System Overview
12
2. Research and Requirements
13
2.2 System Logic
15
2.2.3 Microcontroller
20
2.3 Voltage Regulator
23
2.3.1 Requirements
24
2.4.1 USB
31
2.4.2 Serial (RS232)
32
2.4.3 Non-Standard Connector
33
2.4.4 RJ-45 (Out of Spec)
34
2.4.5 USB (Out of Spec)
35
2.4.6 Wireless
36
2.5 LEDs
37
2.6 Software
40
2.7 Interlock Device
44
2.8 Enclosure
45
Control Box Enclosure
46
Hand-held Unit Enclosure
49
2.9 Display
51
2.9.2 Dot-Matrix Display
52
2.9.3 Liquid Crystal Display
53
2.10 Alcohol Sensor
54
Fuel Cell Sensors
57
2.11 Battery
59
2.11.1 Alkaline Battery
60
2.11.4 Lithium Ion Battery
63
2.11.5 Lead Acid Battery
64
2.11.6 Zinc Nickel Battery
66
2.11.7 Battery Comparison
66
2.12 Charging Circuit
67
Colin Mitchell of
70
2.13 Airflow Measurement
74
2.13.2 Pitot Tube
75
3. Hardware Design
77
3.2.2 Wireless
83
3.2.3 Programming
83
3.2.4 Analog Sensing
85
3.3 Power Supply
86
3.4 Display
91
3.6.1 Breadboard
93
3.6.2 Perforated Board
93
3.6.3 Printed Circuit Board
93
3.8 Enclosure
97
Figure 3.8-1 Voog Concept I
98
Figure 3.8-2 Voog Concept II
99
4. Software Design
103
4.2 Communications
106
4.3 Portable Unit Software
109
4.3.1 Display Functions
110
4.4 Control Unit Software
111
5. Testing and Validation
114
5.1.3 Enclosure
115
5.1.4 Display
115
5.1.2 Gas Detection Sensor
115
5.2 Hardware Test Procedure
116
5.2.3 Verifying Enclosure
119
5.2.4 Verifying Display
119
5.3.1 Hand Held Software
122
5.3.2 Control Box Software
122
5.4 Software Test Procedure
123
5.5 System Test Procedure
124
6. Administrative Materials
129
6.2 Project Planning
130
6.2.2 Spring 2010 Semester
131
6.3 Cost Estimates
132
6.4 Bill of Materials
133
6.5 Design Team
136
Appendix A
137
A.2 Permissions
138
A.2.3 Talkingelectronics.com
139
A.2.4 Greenbatteries.com
140
A.2.5 Batteryspace.com
140
A.2.6 Sparkfun.com
141
A.2.7 reuk.co.uk
142
Thanks
143
A.2.12 SI Micro
144
A.2.13 Newhaven Display
145
A.2.14 Matrix Orbital
146
A.2.15 Phidgets
147
A.2.15 Binder USA
147
A.2.16 ST Micro
148
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